Is a fully automated packaging line worthwhile for a small factory?
• If annual output <500k packs with frequent SKU changes, changeover >30min makes full automation uneconomical.
• If single-shift demand <2000 packs/h, semi-auto heat-seal plus manual feeding gives shorter payback.
• Full line needs PLC/HMI and servo control; weak electrical maintenance raises downtime.
• Calculate payback: equipment price ÷ (labor saved × annual wage) <2 years to justify automation.
• Run FAT to verify cycle time and yield before signing the full-line PO.
• If single-shift demand <2000 packs/h, semi-auto heat-seal plus manual feeding gives shorter payback.
• Full line needs PLC/HMI and servo control; weak electrical maintenance raises downtime.
• Calculate payback: equipment price ÷ (labor saved × annual wage) <2 years to justify automation.
• Run FAT to verify cycle time and yield before signing the full-line PO.